An industrial warehouse is a commercial facility, that serves various purposes, such as storage, manufacturing, distribution, and logistics. Warehouses are generally single-story buildings with or without mezzanine levels. Traditional methods of warehouse construction involve on-site fabrication, but there is a growing trend towards pre-engineered buildings. In this blog, we’ll explore the key benefits of using PEBs for your next warehouse project.
If you are curious about the difference between pre-engineered and pre-fabricated buildings you can get detailed insights here. Let’s dive in and see the key benefits of pre-engineered buildings, for warehouse construction
Cost-effective
PEB warehouse construction is cost-effective. At the beginning of the project, manufacturers determine the construction costs of pre-engineered buildings, ensuring the costs remain stable and unaffected by market fluctuations in raw material costs and other factors. This helps the project stay within the budget.
Factory-controlled manufacturing processes for PEB components ensure precise fabrication, reducing material waste and labour costs. The shorter construction time translates to lower labour expenses and reduced on-site overhead. PEBs also require less maintenance than traditional buildings, which can save money over time. Pre-engineered warehouses can help reduce construction costs by up to 45% compared to brick-and-mortar or traditional warehouses.
Speedy construction
One of the best advantages of pre-engineered buildings is the reduced construction time. Traditional warehouses can take months or years, depending on the project scope. However, PEB manufacturers fabricate PEB components in controlled conditions and assemble them on-site, reducing construction time significantly. Components are bolted together on-site minimising field welding.
PEB fabricators can construct pre-engineered buildings in a fraction of the time required for traditional construction methods. On average, building a PEB warehouse of 100,000 to 400,000 square feet takes only 16 to 18 weeks from planning to completion and occupancy.
Additionally, the reduced labour requirements contribute to these faster timelines, ensuring projects stay on schedule and within budget.
Faster warehouse construction leads to quicker occupancy, enabling businesses to start operations sooner and achieve a higher return on investment (ROI).
Design flexibility and customisation
Pre-engineered buildings are highly versatile and adaptable, making them ideal for various industrial applications. You can adapt PEB to meet the requirements of any warehouse or factory. Their layouts can incorporate tall ceilings, large machinery, and wide-open spaces to accommodate unique operational requirements.
Advanced software allows you to integrate customised solutions for specialised equipment like cranes, and conveyor systems, or include mezzanines, canopies, and multi-story structures. PEB manufacturers can design PEBs to support different roof and wall systems, providing flexibility in functionality and aesthetics.
Energy-efficient
Pre-engineered buildings are energy efficient, helping you save money and lower your organisation’s carbon footprint.
- Insulated metal panels and strategically placed skylights can reduce your reliance on heating, cooling or artificial lights.
- Steel’s natural light reflection surface, can reduce your power consumption.
- Pre-engineered designs minimise heat transfer, keeping your desired temperature inside.
- Fabricators can design PEBs to incorporate energy-efficient solutions like solar panels to reduce energy costs further.
Durability
PEBs use high-grade structural steel, known for its durability and strength, extensively used in construction. Manufacturers customise the steel to meet both structural and aesthetic requirements. Designed to withstand heavy loads, harsh weather conditions, and seismic activity, PEBs provide a long-lasting, low-maintenance warehouse that will serve your business needs for years. PEB structures do need some maintenance to ensure the structure does not rust.
Maximum space
A clear span is the space between two inner surfaces of a building that does not have columns or beams. Traditional warehouses often have support columns throughout the layout, which can limit the usable space. PEBs have more span width and usable area with minimal interior columns, translating to more efficient storage and movement of materials, maximising the usable space of your warehouse.
Sustainability
Pre-engineered buildings are environmentally friendly. PEB manufacturers can build them by incorporating rainwater harvesting and green roofs. The controlled off-site manufacturing of PEB components ensures minimal waste compared to traditional on-site construction.
PEBs are made from steel, a highly recyclable material that can be recycled up to 98% for new structures. Many PEB manufacturers incorporate a significant percentage of recycled steel, reducing their environmental impact. The long lifespan of PEBs minimises the environmental impact further.
Quality
PEB manufacturers must follow strict national and state laws while fabricating warehouses, ensuring consistency and quality. PEBs are fabricated in a factory setting. This minimises inconsistencies and guarantees precise dimensional accuracy, leading to a flawless on-site assembly. PEB manufacturers use CAD and CNC fabrication for precision.
They undergo rigorous quality checks at every stage of manufacturing, right from raw materials to welding and painting.
Scalability
As your business grows, you may need a larger warehouse. Pre-engineered buildings offer easy scalability and expansion. Pre-engineered buildings are built with columns, beams, and panels that click together effortlessly. Need more space? Simply add new bays to extend the building horizontally. And for vertical growth, adding wall panels and raising the roof structure allows you to maximize your storage capacity.
Top PEB Vendors on the Venwiz platform
We at Venwiz have several PEB vendors in our database. Use our intelligence filters to shortlist pre-vetted vendors. Some of the top PEB vendors are
Abhyuday Bharat Projects Private Limited
Abhyuday Bharat Projects Private Limited, established in 2011 and based in Ahmedabad, excels in PEB (Pre-Engineered Building) construction. They offer comprehensive services including design, procurement, engineering, installation, erection, and commissioning. Serving key clients like Gujarat Agro Infrastructure Mega Food Park, they specialize in turnkey solutions for industrial plants and cold storage. With a revenue range of 5 Cr. – 25 Cr., they are a trusted partner in the PEB construction sector in Gujarat, ensuring high-quality and timely project delivery.
Altis Industries Private Limited
Altis Industries Private Limited, established in 2009, is a prominent turnkey solutions provider based in Dhar, specializing in Pre-Engineered Buildings (PEBs) for diverse applications. With ISO 9001:2015, 45001:2018, and 14001:2015 certifications, cater to industries such as heavy infrastructure and oil and gas. Their advanced manufacturing facility in Indore spans 305,000 sqft and boasts a capacity of 40,000 MT/year. Key clients include Reliance Industries and Mahindra & Mahindra Ltd, highlighting their industry credibility.
ARCEDGES BUILDING INDIA LLP
Arcedges Building India LLP, established in 2016, is a leading provider of Pre-Engineered Buildings (PEBs) based in Aravalli. They specialise in heavy fabrications, steel structures, and custom manufacturing solutions. With ISO 9001:2015 and ISO 14001:2015 certifications, they cater to various industries including automotive and pharma. Their services range from design to commissioning, and their notable clients include Honda and Sun Pharma. Their advanced facility in Gujarat ensures high-quality production and timely project delivery.
Conclusion
Pre-engineered buildings (PEB) are a cost-effective, efficient, and durable solution for modern warehouse construction, ideal for businesses optimising their supply chain operations.
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