Collaboration between Venwiz and M/s Everest Industries Limited in Multi-Story PEB construction case studies
Land is a precious resource, especially for industrial projects. But what if you could build upwards? Enter multi-story PEBs, a game-changer for space optimisation. This blog explores the exciting world of multi-story peb construction, featuring real-world case studies and showcasing Venwiz’s expertise in delivering efficient and innovative projects.
Venwiz and Everest Industries Ltd. A Partnership for PEB Structures
Venwiz is a leading name in industrial service procurement, offering a comprehensive solution for managing your capital expenditure (capex) needs. Whether you’re building a brand-new greenfield project or optimising an existing brownfield facility, we have the expertise and resources to help. With over 200 Cr+ worth of PEB demand managed by Venwiz, your project is in good hands.
Focus on Your Project, Not Vendor Scouting
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Quote comparison
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By leveraging Venwiz’s expertise and comprehensive procurement solutions, you can ensure a smooth and successful journey when procuring your next multi-story PEB project.
Venwiz’s collaboration with Everest Industries Limited underscores our commitment to providing deep vendor intelligence and connecting our clients with top-tier vendors in the industrial sector. By leveraging our extensive network and AI-powered platform, we ensure that your procurement needs are met with precision and excellence.
M/s Everest Industries Limited
Everest Industries Limited, a top PEB manufacturer in India, provides turnkey solutions with high-quality, custom-designed, and cost-effective structures. With installations nationwide, they have an impressive track record, with 45% of repeat orders from existing customers.
Design
The company has a strong in-house design team with over 80 designers in two centres. They use state-of-the-art technology like Tekla, STAAD Pro, MBS, and GstarCAD.
Manufacturing facilities
| Location | Capacity | Manpower |
|---|---|---|
| Roorkee, Uttarakhand | 36000 MT/year | 180+ |
| Dahej, Gujarat | 36000 MT/year | 200+ manpower with 40+ certified welders. |
| Ranchi, Jharkhand | 10000 MT/year | 180+ |
The plants have advanced CNC machines, fabrication equipment, plate bending machines, and a general mechanical workshop, cranes, and forklifts to ensure high-quality PEB structures.
E & C service
The company is committed to both project quality and worker safety:
- Experienced Team: They have a dedicated team for Engineering and Construction services, which can be expanded through contracts to manage larger projects.
- Standardised Procedures: Standardised procedures through documents such as Erection Manuals, Safety Manuals, and Quality Policies ensure high quality of workmanship and worker safety.
Quality Assurance
Everest prioritizes quality with a rigorous QA process and a clear quality policy. From materials to final product, every step meets high standards, proven by their ISO certifications:
- ISO 9001:2015, certified by DQS Inc.
- ISO 14001:2015 – Certified by DQS Inc.
- BS OHSAS 18001:2017 – Certified by DQS Inc.
Everest’s multi story peb construction highlights
This section showcases successful PEB projects undertaken by Everest Industries Limited, a leader in the field. By exploring these real-world examples, you can gain valuable insights into the benefits of PEBs for your projects.
Case Study: Asian Paints, Mysore
Project Overview:
Everest successfully designed, manufactured, supplied, and commissioned 4 multi-story PEB constructions at Asian Paint’s Mysore facility. The scope included:
- 2 levels of mezzanine decking.
- ~2700 MT of structural steelwork.
Project Details:
- Scope of Work:
- Design, manufacture, supply, and E&C of 4 PEBs
- Construction of 2 mezzanine decking levels
- Total structural steelwork: ~2700 MT
- Cladding and accessories included
- Building Breakdown:
- IHO Building (G+2): 800 MT
- PB Building: 443 MT
- WPB Building: 1380 MT
- Additional IHO Building: 77 MT (separate order)
Project Highlights:
- Safety Focus: Strict safety protocols due to the adjacent flammable materials plant.
- Efficient Delivery: Completed within 300 days, including an additional IHO building in three months.
- Client Collaboration: All designs and drawings are approved by TCE before manufacturing.
This project showcases Everest’s:
- Expertise in delivering complex brownfield projects safely.
- Efficient execution and schedule adherence.
- Strong collaboration with client teams and consultants.
Godrej Agrovet Ltd., Chintalpudi, AP
Project Overview:
This project was for Godrej Agrovet Ltd. in Chintalpudi, Andhra Pradesh. The scope of this project included:
- Designing, engineering, and manufacturing of 7 PEBs over 9,550 square meters.
- The tallest structure of the project was a 34.8-meter, G+6 multi-story building.
Project Details:
- Scope of Work: Design, engineering, manufacturing, logistics, and seven multi-story PEB construction
- Total Area: Over 9,550 square metres
- Building Breakdown:
- Six single-story PEBs
- One G+6 multi-story building (tallest at 34.8 metres)
Project Highlights:
Overcoming Site Constraints: Everest Industries utilised external lifting with two 180 MT cranes. This innovative approach involved manoeuvring building materials over 40 metres from an external location to designated erection zones, ensuring the successful construction of all seven PEBs despite limited access due to nearby structures like the Ash Handling Building and ongoing Turbine Foundation work.
Key Takeaway:
This project showcases Everest Industries Ltd.’s expertise in managing multi story peb construction in challenging environments. Their innovative external lifting strategy underscores their dedication to overcoming obstacles and delivering high-quality structures for clients.
Learn more about the advantages of PEB structures for warehouses.
Co-Authored
Gaurav Awasthi is the Business Management and Marketing Head at Everest Industries Limited. With a strong track record of success from previous roles, he has been instrumental in driving Everest’s record growth. His extensive experience in team management, negotiation, key account management, procurement, and business development is a valuable asset to the industry.
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