Collaboration blog between Venwiz and Taikisha Engineering India Pvt. Ltd. (TEI)sharing valuable insights on autonomous mobile robots (AMRs)
In the fast-paced world of moving goods, efficiency and productivity are crucial. Traditional methods, like manual labour and equipment, can be slow and error-prone and limit overall output. But new technology, called autonomous mobile robots (AMRs), is changing the game. The AMRs, packed with sensors, cameras, and AI, can move around and work alone without constant human help. This groundbreaking technology is revolutionizing material handling, giving warehouses and distribution centres a boost in efficiency, cost savings, and overall performance. Read on to discover the many benefits and applications of autonomous mobile robots (AMRs).
What are AMRs?
AMRs, or autonomous mobile robots, are robots built for mobility. They are not limited to a single route or spot in their surroundings but can move around them. Unlike conventional automated guided vehicles (AGVs) that rely on predefined paths, AMRs can navigate freely and adapt to changing environments.
AMRs are smart robots that can adjust their route based on the real-time information they gather from their surroundings. If an obstacle suddenly appears, they can quickly find a new path.
The primary purpose of autonomous mobile robots is to transport material from one place to another. Some AMRs can do more than just transport goods; with features like robotic arms or other equipment, they can also pick up objects or do inspections.
Autonomous Mobile Robots Market Statistics
Material handling is a vital part of any logistics or manufacturing operation. The industry is growing steadily, and the European market should reach US$56.483 billion in 2025, up from US$12.22 billion in 2019. Businesses of all sizes use material handling techniques to move, store, count, and manage their products and resources throughout the supply chain.
Components of Autonomous Mobile Robots
AMRs use a combination of advanced technology. The components of an AMR include:
- Sensors: You can fit AMRs with various sensors, including ultrasonic and depth sensors, cameras, and LIDAR (light detection and ranging) devices. These sensors help the AMR detect things like the placement of barriers, the presence of other items, and even the texture of the ground.
- Mobility platform: AMRs are usually moved with the help of wheels. Some of them have features like robotic arms to help them pick products and inspect them.
- Control system: The control system analyzes and interprets the data sent by the sensors to control the movement.
- Power source: AMRs have a rechargeable battery and provide the energy required to function.
Applications of Autonomous Mobile Robots
The versatility, adaptability, and efficiency of AMRs have led to their use in numerous industries. Manufacturing, airports, healthcare, warehousing, and logistics industries frequently use robots.
Warehouse and logistics
AMRs can be used in warehouses, airports, docks, and for handling logistics.
- Warehousing: Robots autonomously move, sort, and manage inventory, boosting efficiency and accuracy.
- Logistics: AMR handles loading and unloading, optimizes package routing, and enhances delivery speed.
- Airports: Robots streamline baggage handling, reducing passenger wait times and improving efficiency.
Manufacturing
- Automated material handling: Robots precisely move materials, components, and products between stages, boosting efficiency and reducing manual labour.
- Flexible assembly and inspection: AMR arms and tools enable autonomous assembly, quality control and auditing, equipped with cameras, sensors, and inspection tools for detailed analysis.
- Adaptable to changing needs: Easily reprogrammed AMRs handle diverse tasks and products, making them ideal for dynamic production requirements. For example- they can be used to record temperatures from high-temperature zones.
Sectors that use AMRs extensively are-
- Pharmaceutical sector
- Food and beverage,
- Paper and print
- Auto sector (transport, assembly)
Healthcare
The healthcare industry uses AMR robots for tasks such as transporting medical supplies, patient care, and disinfection. They can autonomously navigate hospital corridors, deliver medications, etc. They also improve patient comfort and reduce injury risks. AMR robots can also autonomously disinfect hospital rooms using UV-C lights or other technologies, ensuring a clean environment and reducing hospital-acquired infections.
Comparing different material handling systems
| Features | Traditional Logistics Technology | AGV (Automated Guided Vehicle) | AMR (Autonomous Mobile Robot) |
|---|---|---|---|
| Navigation | Manual, paper-based process | Guided by magnetic strips or wires installed on or under a warehouse floor | Uses technology such as LiDAR sensors and Simultaneous Localization and Mapping (SLAM) to determine the best route between waypoints |
| Deployment | Requires manual tracking of shipments and limited visibility into the movement of goods | Requires installation of navigation guides and sometimes requires substantial facility renovation | Can be unboxed and put to work in less than 15 minutes |
| Operational Flexibility | Inefficient and prone to errors | Altering AGV operating patterns requires repeating the entire deployment process | Will dynamically plan the shortest path based on current conditions and requirements |
| Responsiveness | Lack of real-time information and coordination between stakeholders often led to delays, increased costs, and customer dissatisfaction | Limited flexibility to adapt to a changing environment or workflow | Will automatically sense and avoid obstacles and blocked paths to find the best route to its next waypoint |
| Cost Considerations | Labor-intensive and time-consuming | Typically lower initial cost per robot but incurs expenses for setup, deployment, and reconfiguration | Higher initial cost, and minimal setup expenses, can be moved and redeployed with minimal cost over time. |
Advantages of Autonomous Mobile Robots
Boosting Efficiency and Accuracy with AMRs:
- Increased Productivity (80%): AMR eliminates unproductive travel time by delivering materials directly to workers, allowing them to focus on tasks, resulting in an 80% productivity boost.
- Reduced Errors (Near 100%): Integrated screens with pick confirmation minimize picking errors to near 100% accuracy, preventing costly mistakes and customer dissatisfaction.
- Cost Savings (40-50%): AMRs improve material handling efficiency, reducing procurement, storage, and movement costs by 40-50%. Improved quality minimizes recalls and rework, leading to long-term savings.
- Enhanced Safety (90%): AMRs equipped with AI and safety features minimize accidents by 90% compared to forklifts prone to human error. This reduces injuries and associated costs.
Easy Implementation and Adaptability:
- Minimal Infrastructure Changes: AMRs seamlessly integrate into existing layouts, eliminating the need for costly modifications and making implementation straightforward.
- Adaptability to Dynamic Environments: AMRs easily adjust to changing workflows and layouts, making them suitable for various settings without major infrastructure changes.
- Remote Monitoring and Control: Operators can oversee and manage AMRs from a central location, providing enhanced control and easy adjustments.
Additional Metrics:
- Accuracy and Flexibility (80%): AMR delivers precise material handling and adapt to diverse tasks and products.
- Maintainability (70%): AMRs are designed for easy maintenance, minimizing downtime and operational costs.
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Taikisha Engineering India Pvt. Ltd
Taikisha Engineering India Pvt. Ltd. (TEI) a subsidiary of Taikisha Japan, was established in 1995 as an Indo-Japanese joint venture with 58% equity shares from Taikisha Japan and 42% from Margo Engineering. The company primarily focuses on automotive paint finishing systems. In 2019, a conveyor factory was established in Pune, India, primarily for designing and manufacturing conveyor systems and automation.
How does Taikisha make AMRs better than others available in the APAC market?
| What’s new in Taikisha AMR | Description |
|---|---|
| Hybrid Navigation | AMR runs on natural navigation as well as line follower mode. Line follower helps to accurately navigate or position, and natural navigation helps to run AMR in autonomous mode. Both types of options are possible for particular applications. |
| Agility | Equipped with technologies like fleet management systems, navigation systems, IoT, and MES integration, AMRs are adaptable, meeting diverse customer needs |
| Product Mix | A variety of AMRs for different applications are available, catering to diverse customer needs. |
| Variety of Battery Charging Options | Battery charging options like direct plug-in type, auto-contact type charging, and battery swapping options are available. |
| Complete Solution | Integration of AMRs along with conveyors, fleet management, and data acquisition is possible using a central PLC. This capability helps to give complete turn-key solutions to clients. |
Product success
| S.no | Client name | Industry/ Sector | Project description | Project highlights (If any) |
|---|---|---|---|---|
| 1 | Case New Holand Tractors, Chakan, Pune (India) | Automobile | AMR for tractor assembly. Stop and Go arrangement | Total 10 AMRs supplied to CNH. The AMR runs on hybris navigation system. AMRs runs synchronously using fleet management system and PLC. |
| 2 | Denso, Haryana (India) | Automobile | Tunnel type of AMR for logistic application having tugging capacity of 250 Kg | AMR works on natural navigation system. The overall dimensions are 1080(L)X400(W)X350(H) |
Autonomous Mobile Robots Manufactured by Taikisha Engineering India Pvt. Ltd
The AMR-3T is your one-stop solution for heavy material handling needs. This autonomous mobile robot (AMR) is built to tackle the toughest tasks in your warehouse or production facility with its impressive:
Max Payload of 3000 kg: Effortlessly move pallets, machinery, and large components
Compact Maneuverability: Navigate tight spaces with ease thanks to its 2500mm x 808mm x 744mm footprint and zero-turn pivot capability
Precise and Safe Navigation: Get +/-100mm linear and 3-5° rotational accuracy using natural feature positioning, ultrasonic sensors, and cameras
Long-lasting Performance: Power through your workday with a Li-Fe-Po4 battery offering 144 Ah capacity and 8-hour backup
Versatile and Adaptable: Integrate seamlessly with your existing automation infrastructure through optional PLC system integration
User-Friendly Control: Monitor and manage your AMR with ease through Wi-Fi or Bluetooth connectivity
The AMR-1T is the agile champion of your indoor material handling fleet. This autonomous mobile robot (AMR) packs a punch in a compact package, delivering:
1000 kg Pulling Load: Effortlessly tow heavy carts, trolleys, and trailers
Nimble Maneuvering: Navigate tight spaces with a 2797mm x 1246mm x 270mm footprint and seamless zero-turn pivot (1-2 meters with trolley)
Precise and Safe Navigation: Get +/-100mm linear and 3-5° rotational accuracy using natural feature positioning, ultrasonic sensors, and cameras
Long-lasting Performance: Power through your workday with a Li-Fe-Po4 battery offering 110 Ah capacity and 8-hour backup
Versatile and Adaptable: Integrate seamlessly with your existing automation infrastructure through optional PLC system integration
User-Friendly Control: Monitor and manage your AMR with ease through Wi-Fi or Bluetooth connectivity.
The AMR-500 latch type is the agile champion of your indoor material handling fleet. This autonomous mobile robot (AMR) packs a punch in a compact package, delivering:
1000 kg Pulling Load: Effortlessly tow heavy carts, trolleys, and trailers
Nimble Maneuvering: Navigate tight spaces with a 2797mm x 1246mm x 270mm footprint and seamless zero-turn pivot (1-2 meters with trolley)
Precise and Safe Navigation: Get +/-100mm linear and 3-5° rotational accuracy using natural feature positioning, ultrasonic sensors, and cameras
Long-lasting Performance: Power through your workday with a Li-Fe-Po4 battery offering 110 Ah capacity and 8-hour backup
Versatile and Adaptable: Integrate seamlessly with your existing automation infrastructure through optional PLC system integration
User-Friendly Control: Monitor and manage your AMR with ease through Wi-Fi or Bluetooth connectivity.
Fi or Bluetooth connectivity.
Transform your material handling with the AMR-C250, the revolutionary robot that blends the agility of an AMR with the efficiency of a motorized roller conveyor. This innovative machine is more than just a transporter; it’s a game-changer for your operations:
Effortless Movement, Seamless Delivery:
- 250 kg Payload: Carry boxes, components, and finished products with ease.
- Integrated Conveyor System: Transport items smoothly and steadily on the built-in motorized roller conveyor, streamlining assembly lines and internal logistics.
- Compact and Nimble: Navigate tight spaces with ease thanks to the AMR-C250’s 1100mm x 566mm x 560mm footprint and zero-turn pivot capability, effortlessly maneuvering around workstations and machinery.
Precise Navigation and Reliable Performance:
- Advanced Navigation: Ensure accurate deliveries with +/-100mm linear and 3-5° rotational positioning using natural feature navigation, ultrasonic sensors, and cameras.
- Long-lasting Power: Operate throughout your workday with confidence thanks to the Li-Fe-Po4 battery offering 60 Ah and 5 hours of backup.
- User-Friendly Control: Monitor and manage your AMR-C250 fleet with ease through intuitive Wi-Fi or Bluetooth connectivity.
- PLC System Integration: Seamlessly connect to your existing infrastructure for enhanced automation and data visibility.
The AMR-250 Pallet type is the nimble sidekick for streamlining your indoor material handling. This compact and efficient robot packs a punch in a small package:
Effortless Maneuvering: Navigate tight spaces with ease thanks to its sleek 1148mm x 566mm x 364.5mm footprint and 1-2 m turning radius (adapts to trolley size).
Precise and Safe: Ensure accurate deliveries with +/-100mm linear and 3-5° rotational positioning using natural feature navigation, ultrasonic sensors, and cameras.
Reliable Performance: Tackle everyday tasks with confidence with a 60 Ah Li-Fe-Po4 battery offering 5 hours of backup power.
User-Friendly Control: Monitor and manage your AMR effortlessly through Wi-Fi or Bluetooth connectivity.
Seamless Integration: Integrate seamlessly with your existing infrastructure through optional PLC system compatibility.
Unleash the full potential of automation with the AMR-250 Cobot.
The cobot was designed to exceed expectations. This powerhouse combines exceptional reach, versatile payload options, and intelligent navigation to unlock a world of possibilities:
Unmatched Reach and Power:
Extend your range: Tackle tasks in previously unreachable areas with an impressive 850 mm arm extension.
Handle diverse workloads: Choose between 250 kg heavy-duty tasks or 5 kg precision handling, adapting seamlessly to your needs.
Compact and agile: Navigate tight spaces with ease thanks to a slim ∅ 149 mm footprint and 20.6 kg lightweight design.
Precision and Intelligence Built-in:
Navigate with confidence: Ensure accurate movements with +/-100mm linear and 3-5° rotational positioning using advanced natural feature navigation, ultrasonic sensors, and cameras.
Choose your control mode: Utilize either autonomous navigation for flexible workflows or precise line-following for repetitive tasks.
Long-lasting performance: Power through your day with a Li-Fe-Po4 battery offering 60 Ah and 5 hours of backup.
Stay connected and in control: Monitor and manage your cobot fleet easily through Wi-Fi or Bluetooth connectivity.
Guest Author
Mr. Ajit Chalke is the AGM Business Development head Of Taikisha Engineering India Pvt. Ltd.
Portfolio
- IWT- Responsible welding coordinator Pune, Vadodara & Jamshedpur plants.
- Sales & Marketing
- Engineering
- New Product Development
- Total years of experience-25 years.
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